Shandong Jisi Intelligent Equipment Co., Ltd.
Heavy-Duty Multi-Gantry Robotic Welding System
PRODUCT PARAMETERS
- Product Name: Heavy-Duty Multi-Gantry Robotic Welding System
- Robot Configuration: Multiple 6-Axis Collaborative Robots
- Available Payload: 3–20 kg per Robot
- Available Working Radius: 705–1798 mm
- Gantry Configuration: Multi-Gantry / Customizable
- Welding Process: MIG/MAG Welding
- Multi-Robot Operation: Synchronized / Simultaneous Welding
- Applications: Steel Structures, Heavy Machinery & Large Metal Fabrications
Description
FAQs
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Description
Heavy-Duty Multi-Gantry Robotic Welding System
The JISI Heavy-Duty Multi-Gantry Robotic Welding System integrates multiple welding robots into a heavy-duty gantry structure for simultaneous and high-efficiency automated welding of large and long workpieces.
Multiple robots can operate simultaneously on different weld seams or work areas, helping increase production capacity and reduce overall welding cycle time. The heavy-duty gantry structure provides extended working coverage and stable robot positioning for large-scale metal fabrication.
The system supports MIG/MAG welding and can be configured with arc tracking, laser seam tracking, welding positioners and customized fixtures according to specific production requirements.
Designed for high-volume and multi-station production, the system is ideal for steel
structures, construction machinery, heavy equipment and large metal fabrications. Gantry dimensions, robot quantity and welding configurations can be customized according to the customer’s workpieces and production capacity.
Product Features
- Multi-Robot Simultaneous Welding: Multiple robots can perform welding operations simultaneously to increase productivity and reduce cycle time.
- Heavy-Duty Gantry Structure: Rigid gantry construction provides stable robot positioning and reliable operation for demanding industrial applications.
- Extended Welding Coverage: Multi-gantry configuration expands the working range for large, long and complex metal workpieces.
- High-Volume Production: Designed for continuous and multi-station welding to support higher production capacity.
- Consistent Welding Quality: Repeatable robot motion and controlled welding parameters help maintain stable and consistent weld quality.
- Intelligent Welding Options: Optional arc tracking, laser seam tracking and seam detection can be integrated for different welding requirements.
- Customizable Multi-Robot System: Robot quantity, gantry dimensions, welding equipment, positioners and fixtures can be customized according to production requirements.
Applications
The Heavy-Duty Multi-Gantry Robotic Welding System is designed for large-scale and high-volume industrial welding applications, including:
- Steel Structures & Structural Components
- Large Beams & Frames
- Construction Machinery Components
- Heavy Equipment & Machinery Frames
- Large & Long Metal Workpieces
- Large Fabricated Assemblies
- Multi-Station Welding Production
- High-Volume Automated Welding Lines
Typical Industries:
- Steel Fabrication
- Construction Machinery
- Heavy Equipment
- General Metal Fabrication
- Industrial Equipment Manufacturing
6-Axis Robot Specifications
| Equipment Name | Brand | Model | Payload | Working Radius |
|---|---|---|---|---|
| 6-Axis Robot | ROKAE | SR3-3/0.7C | 3 kg | 705 mm |
| SR5-5/0.9C | 5 kg | 919 mm | ||
| CR7-7/0.98C | 7 kg | 988 mm | ||
| CR5-5/1.4C | 5 kg | 1406 mm | ||
| CR12-12/1.4C | 12 kg | 1434 mm | ||
| CR20-20/1.8C | 20 kg | 1798 mm |
Robot Configuration: Standard teach pendant, drag teaching, graphical interface, optional magnetic base, and secondary development of welding process package.
Welding Power Source Specifications
| Equipment Name | Brand | Model | Welding Mode | Input | Communication |
|---|---|---|---|---|---|
| Welding Power Source | AOTAI | NBC-350 | Constant Voltage | 3 Phase 380V | EtherCAT |
| NBC-350RP Plus | Constant Voltage / Pulse | ||||
| NBC-500RP Plus | Constant Voltage / Pulse |
System Components
| Equipment Name | Brand | Model | Specification |
|---|---|---|---|
| Water Tank | JISI Custom | WRC-300C | Cooling Capacity: 1.7 kW (1 L/min); Water Pump Power: 370 W; Max. Pressure / Lift / Capacity: 0.9 MPa / 60 Hz / 9 L |
| Welding Gun | JISI Custom | AS02501W | Standard 3 m (Customizable); Air Cooling / Water Cooling |
| Multi-Machine Collaboration | — | — | Remote mobile, no need for fixed foundation. Customizable length and height |
FAQs
What types of automation equipment do you provide?
Shandong Jisi Intelligent Equipment Co., Ltd. provides intelligent automation solutions including collaborative robot welding units, collaborative robot loading and unloading units, and crawler-type mobile welding robots.
Our products are designed for flexible manufacturing applications such as robotic welding, CNC machine tending, automatic material handling and welding automation.
Can your robotic systems be customized according to our production requirements?
Yes. Our automation solutions can be configured according to different workpieces, production processes, equipment layouts and application requirements.
Customization options may include robot configuration, welding processes, gripping solutions, workstation structure and system integration.
How can we choose the right automation solution for our application?
The suitable solution depends on factors such as workpiece size, material, production process, required operation, available installation space and equipment connection requirements.
Our team evaluates the actual working conditions and provides a suitable automation solution based on the customer’s manufacturing needs.
What are the advantages of collaborative robot solutions?
Collaborative robot systems are designed for flexible production environments. They can support human-machine cooperation, quick deployment, simple operation and adaptation to different production tasks.
They are suitable for applications requiring flexible automation, small-batch production and frequent product changes.
Do you provide technical support for installation and operation?
Yes. We provide technical support related to equipment setup, operation guidance and application solutions according to customer requirements.
Our goal is to help customers achieve stable operation and efficient automation production.
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Product Tags
# Automated Welding# Collaborative Welding Robot# Construction Machinery Welding# Gantry Welding Robot# Heavy-duty Multi-gantry Collaborative Welding Robot# Large Workpiece Welding# Multi-gantry Welding Robot# Multi-Robot Welding System# Robot Welding System# ROKAE Robot# Steel Structure Welding# Welding Automation
